| I built my first boat in 1973. The second one was completed in 
      1981. By the late ‘80’s, I was cranking out 1-2 per year. My wife of 29 
      years has been pretty understanding, although she has since taken control 
      of the checkbook, credit cards, and other financial matters (our only real 
      marital strife occurred one dismal day when she cut up my favorite fairing 
      batten to make a quilt frame!). A few of the 25 (+ or -) boats I have 
      built met the definition of elegant. Most were at least cute and somewhat 
      functional. More than a few were total disasters. Here’s a collection of 
      some of those boats from all three categories: 
 
 “Mayfly”- The idea of “Mayfly” 
      came from a co-worker, Patty, who at 5’2” and 120 lbs, needed a double 
      paddle canoe she could load on the roof of her car. Patty’s other unique 
      need was, she had no disposable cash. So the boat had to be cheap! At the 
      library I found Skip Snaith’s (say that 3 times, fast”) book on
      
      Canoes and Kayaks for the Backyard Builder. His 10 ½’ canoe was 
      designed for batten seam construction. I selected his plan because it 
      included the plank shapes, which allowed me to shift to glu-lap 
      construction. On Day One, I bought 3 sheets of over-the-counter ¼” 
      Douglas-fir AC plywood ($10.50/sheet) and scarfed them into 12’ panels. On 
      Day Two I cut out the planks (4 to a side), adding an inch to the topside 
      of each plank so I could convert the construction to frameless glu-lap. 
      Then I cut out the molds (3), assembled them on a ladder-frame, and 
      stitched the garboards together at the keel stitch-and-glue style. On days 
      3, 4, and 5, the remaining planks went on using glu-lap construction with 
      sheetrock screws to hold the planks together until the epoxy hardened. I 
      used no stems, but just wired the plank ends together “Fred Shell-style.” 
      The breast-hooks, in-wale spacers, and in-wales went on conventionally. In 
      3 weeks of evenings, and weekends, Patty had a canoe. Total cost- $83! 
      Actually, Patty paid me $100, and my co-workers and I spent the $17 “tip” 
      on beer.
 Patty had a great summer paddling her little boat. People generally loved 
      it! Then………things went sour! Everyone knows that the grain on Douglas-fir 
      plywood “lifts” when exposed to weather. (Rule 1: never used Douglas-fir 
      plywood on a boat unless you’re going to sheathe it with fiberglass 
      cloth). By fall, Patty’s boat looked like it was made of mohair! At 
      Patty’s request, I dutifully sanded off the hull, worked epoxy into the 
      cracks, and repainted it. Unfortunately, by mid-season the next year, the 
      boat looked worse than ever, especially at the ends. (Rule 2: when there’s 
      a lot of twist involved, like in the plank ends of a very short canoe, 
      Douglas-fir “lifts” about 10 times worse than it does in panels with 
      little or no twist). After two or three more years of this cycle, a very 
      disappointed Patty gave the canoe to a high school kid who didn’t care 
      what the boat looked like. But like I told Patty, “Hey for a 100 
      bucks…….???”
 
 
 “Tursiops”- I the early ‘90’s I 
      offered to build a custom boat for an environmental organization’s 
      fund-raising auction. The high bidder, a 70-year-old gentleman, selected 
      the 
      Tursiops sea kayak design. It wouldn’t have been my first choice. 
      Tursiops was designed with pre-epoxy technology (4mm ply on full frames 
      and stringers). While I substituted epoxy for mechanical fasteners, the 
      boat ended up at least 15 lbs heavier than what a comparable 
      stitch-and-glue kayak would have weighed. While that might not have been 
      an issue for many people, it unfortunately was an issue for my 
      not-terribly-robust client. Nonetheless, according to a discussion I had 
      with his daughter a few years later, the man reputably loved his boat. 
      After all, it was pretty, if a bit heavy.
 
 “The little boat”- In 1998, I 
      built what my wife refers to as “the little boat”, to provide me a vehicle 
      for a 3 week boating adventure in coastal British Columbia to celebrate my 
      half-century mark. I found the “wide-stern canoe” in Bolger’s Boats with 
      an Open Mind. Originally developed for strip construction, I converted it 
      to glu-lap construction, and added steam-bent ash ribs and side decks to 
      make it extra strong. I used only 5 planks per side, so the boat has a 
      quaint “knuckle” appearance. The transom has extreme tumblehome, and while 
      I like tumblehome, it does give the sheer an odd “humpiness” at certain 
      angles. I traveled ~200 miles in the Southern BC Desolation Sound area in 
      the boat, subsisting on clams and oysters and the occasional bottom fish. 
      A 5hp outboard provided easy planing speed, and I found I could travel 
      greater than 100 miles on two 6 gallon tanks of gas. I generally felt safe 
      in the little boat (I say generally- there were two occurrences where I 
      felt anything but safe- which ultimately lead to the 19’8” semi-dory I’m 
      currently building). Bystanders absolutely loved this boat, and it even 
      got a smile and enquiry from the US border guard.
 
 Headwater 14 Drift Boat- In 
      western Montana, everybody fly-fishes, which means everybody has either a 
      rubber raft or a drift boat. As a donation for another fund-raiser (same 
      concept, different organization) I built a drift boat for the high bidder. 
      I used Tracy 
      O’Brien’s Headwater 14 design. It’s a stitch-and-glue design that uses 
      only 2 sheets of 12 mm and 2 sheets of 9 mm plywood. It’s an amazingly 
      simple boat to build. On Day One I scarfed the panels. On Day Two I cut 
      out the panels and stitched them together….and….. then I went fishing 
      because the day was still young! In the next 6 weeks of evenings and 
      weekends, I finished the interior. The interior is all pretty standard 
      construction (brainless and boring). I occasionally cross paths with the 
      couple that owns the boat. They claim their boat is a “fishing machine” 
      and perfect for western Montana’s (generally fairly low gradient) rivers.
 
 “Bulls-Eye” or the “Kevorkian 
      II”- In the late ‘80’s I drew up plans for a 10’, round-bilged, 
      lapstrake sailboat. I built the boat of cheap AC exterior plywood, 
      laminated a solid spruce mast, and used a 60 square foot leg-o-mutton sail 
      I had laying around. The boat stunk! The bilges were too soft to carry 
      sail. The mast was too heavy. The sail was too big. Worst of all, the 
      daggerboard trunk was too far aft, giving the boat lee helm! A co-worker 
      dubbed it “The Kevorkian” (as in “death machine”). I quickly gave it away 
      and tried to forget about it. Unfortunately, a young couple I know, John 
      and Elizabeth, acquired it, and used it for fishing on local lakes 
      (although they reputedly used the mast for kindling). Interestingly, John, 
      proposed to Elizabeth in the ‘Kevorkian.” Unfortunately, this also made 
      them sentimentally attached to the boat. I demanded that I be allowed to 
      replace the boat as a wedding gift if they’d guarantee that the Kevorkian 
      hull suffered the same fate as the mast.
 I’d always been intrigued by Glen-L’s “Fast-G” stitch-and-glue method. 
      Fast-G is a method where the entire boat is layed out flat, then wired 
      together, and “folded” into a boat, origami-style. Subsequently, I ordered 
      plans for 
      Gen-l’s 11’ “Bulls-Eye.” Like Tracy O’Brien’s Headwater drift boat, 
      wiring the Bulls-Eye together is an afternoon job. Glen-L provides an 
      amazing number of full-size patterns for every conceivable piece of wood. 
      This makes construction a little boring. But if finishing the boat is the 
      goal, rather than figuring out how to accomplish certain tasks, this may 
      be the method for you! The finished boat is pretty neat, although the 
      sheer at the bow is a little exaggerated for my taste. John and Elizabeth 
      like the boat, although they refer to it as The Kevorkian II. Some things 
      you just can’t leave behind.
 
 
 Tom Hill’s “Daisy Mae”- I’ve 
      built two of Tom Hill’s canoes, the 13’10” “Daisy Mae” and the 16’ 
      “Champlain.” Tom’s designs use full length, temporary ribbands. The 
      ribbands make getting the hull fair, and establishing the plank shapes, a 
      piece of cake! Also, beveling each plank to accept the next plank lap 
      becomes a fail-safe task when you have ribbands to work from. (You do have 
      to be a little careful to avoid gluing the planks to the ribbands, 
      however!). Other than cutting the “gains” at each plank end, there are no 
      other skills that a beginner couldn’t handle with Tom’s designs! Fair 
      warning- Tom’s plans are pretty “skeletal.” So unless you’ve built one of 
      Tom’s boats before, get his book (Ultralight 
      Boatbuilding)!
 I built the Daisy Mae for a married couple. They’re both of light stature, 
      so we concluded that while the Daisy Mae was small, it would occasionally 
      accommodate both of them. Unfortunately, they’re also kind of “hyper.” 
      They couldn’t quite wait for an appropriate launch date. As soon as the 
      ice melted from a local lake, they launched the boat into the 33 water. 
      They also took their 100 lb Labrador “Dan.” Bad idea! When they rounded a 
      corner of the lakeshore, a mallard flushed, Dan lunged, and the canoe went 
      over. Fortunately, they were only 10 feet from shore in waist-deep water, 
      and made it back to their car before hypothermia set in.
 
 That’s it for now. In a couple month’s I’ll submit an article on My 
      Infatuation With Semi-Dories. MH
 |